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Optimizing Honing Operations

About the company

A manufacturing company specializing in precision machining and honing operations, focused on achieving high-quality surface finishes, operational efficiency, and consistent production standards.

The Challenge

The company was using a conventional honing fluid that created several operational challenges. Operators were experiencing discomfort due to a noticeable odour and limited visibility of the workpiece during the process. The fluid also had a sticky nature, leading to significant product consumption and high drag-out, which increased operational costs.

The Solution

A trial was initiated with SUPERHONE 807, a specially formulated honing oil from Lubeco Green Fluids. This new product was chosen for its high lubrication properties, superior rust protection, and non-sticky formulation. The goal was to address the concerns of operator comfort, fluid consumption, and overall process efficiency.

Results
  • The fluid was odourless and produced very low mist and fumes, significantly enhancing the workplace environment and operator well-being.
  • The non-sticky formulation led to a 20-25% reduction in fluid consumption due to lower carry-over and drag-out. 
  • The tool life (honing stick) was extended by 10-15%, reducing the frequency of replacements and saving on costs.
  • The clear nature of the fluid provided excellent workpiece visibility, making it easier to inspect components during honing. The product also delivered a consistently superior surface finish and offered excellent rust protection during machine idle time.

Ultimately, the trial was a success, leading the company to adopt SUPERHONE 807 for all of their honing operations.

Testimonial

SUPERHONE 807 has made our honing operations cleaner and more efficient. We've reduced fluid consumption by nearly 25%, extended tool life, and created a much more comfortable working environment for our operators.
Production Head, Precision Manufacturing Company